AUTOTRONIK-SMT GmbH
Sulzbacher Str. 111
92224 Amberg, Germany

Tel +49 (0) 9621-600 691
Fax +49 (0) 9621-600 692
Mail office@autotronik-smt.com

www.autotronik-smt.de
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BA392-LED MODEL: BA392V2
SMT PICK & PLACE MACHINE

DETAILS  

BA392 using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism.

 
High-Precision, Direct-Drive, allscrew and Linear Encoder Technology
High-Precision, Direct-Drive, allscrew and Linear Encoder Technology
BA392 base system features high-precision, direct-drive ballscrew and linear encoder technology in the X and Y axes, contributing to its 30 µm, 3 Sigma placement accuracy.
 
COGNEX® Alignment System "Vision on the Fly"
COGNEX® Alignment System "Vision on the Fly"
The BA392 features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA392 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-finepitch QFPs (0.3mm fine pitch), even odd-form components.
 
Bottom Vision Alignment System (Option)
Bottom Vision Alignment System
A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side.
 
Extensive Placement Area
BA392 with stand-alone configurations has maximum 600 mm x 350 mm of payload area can be shared by PCBs and waffle trays. Placement area increases to 650 mm x 350 mm for in-line setting.
 
Feeder Rack

Included in delivery are 2 x FR-48K, each is suitable for 48 x 8mm KFTA Feeders or 40 x 8mm IC-Sticks. 2 x FR32K can also be mounted on the left and right sides of the machine for a total capacity of 160 8 mm tape feeders.

 
LED application
In respond to the increased use and variety of surface mount LEDs application, BA392 has the upgrade capacity for LED application.
 
Conveyor System
The optional conveyor system with SMEMA Interface and motor-driven-width-control speeds up the handling of PCB and in-line production.
 
Besides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark.
 
Auto Tape Feeder (KFTA)
Auto Tape Feeder (KFTA)
The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width.
 
Universal IC Tube Feeder
Universal IC Tube Feeder
KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width.
 
Cut Strip Tape Holders

Cut Strip Tape Holders is a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders.

 
Bulk Pack Component Tray
Designed for bulk pack component, Bulk Pack Component Tray (TSD18) can handle any bulk pack component under the semi-auto production mode. A single tray contains 18 individual slots for maximum 18 types of components.
 
IC Tray Holder
The standard TS-1 Tray Holder occupies approximately 330mm X 140mm of work area and is designed to hold a standard 316mm X 136mm JEDEC Matrix Tray. The TS-1 provides adjustability for wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations.
 
Tray Handler System
Optional IC tray handler system can access up to 10 sets of waffle Trays automatically.
 
Dispenser System
Dispenser System
Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil.
 
Vision Inspection
With the built-in software, the camera can automatically move and display the image in the computer screen, user can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc.
 
Remote Service Kit
Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.
 
Universal CAD Conversion
Beside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available.
 
SPECIFICATION


Number of Heads
(Vision on the Fly):
2


Placement rate: 6400 CPH (under the optimum condition)
5500 CPH (IPC9850 Chip 1608)


Feeder capacity (8 mm)
without conveyor:
up to 160 Tape Feeders


Feeder capacity (8 mm)
with conveyor:
up to 96 Tape Feeders



IC Tray capacity: up to 4 Waffle Trays
up to 10 Waffle tray with TH-14 Tray Handler (option)






Component Size:

Handled by head camera:
- Smallest: 0.6 x 0.3 mm
- Largest: 16 x 14 mm

Handled by fixed Bottom Vision Camera:
- Smallest: 0.4 x 0.2 mm (option)
- Largest: 150 x 100 mm (option)


Resolution: X / Y axis 0.005 mm Servo Motor
Z axis 0.02 mm Servo Motor

Rotation:
0 to 360° (0.045°/step) Servo Motor

Placement Accuracy: +/- 0.03 mm
X-Y Repeatability: +/- 0.01 mm



Placement area w/o conveyor: Max. 600 x 350 mm without Waffle Trays
Max. 600 x 330 mm with 1 Waffle Tray
Max. 600 x 190 mm with 2 Waffle Trays



Placement area with conveyor: Max. 650 x 315 mm without Waffle Trays
Max. 650 x 300 mm with 1 Waffle Tray
Max. 650 x 160 mm with 2 Waffle Trays



Programming: Direct input
Vision teach-in
CAD Access (Option)
Component Sense: Vision detection
Main Control: Industrial PC

Machine Size: (L x W x H) Main body: 1150 x 1100 x 1350 mm
Weight: 550 kg
Power: 230 V / AC, 2100 W
Pressure: 75 psi (5.5 bar)
 
* We reserve the right to make changes without notice.
 
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